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When designing his anaerobic digester system, Korb Whale decided to build
two digesters. Both are used in processing to ensure a thorough digestion of
material. The two facilities also ensure the system is never down.
“Unless we can produce more gas
and justify having both streams at the
same time, we’ll probably stick with
our electricity contract.”
In Indiana, Fair Oaks Farms, a
12,000-cow dairy operation, exempli-
fies the type of farm operation that
has found success putting biology to
work to make transport fuel. Big.
Fifteen years ago, the farm built a
7.5 million gallon (28,390 metric
tonnes) digester that covers two acres.
It can take 1,675 metric tonnes of
manure a day. By way of contrast,
each of Whale’s two tanks holds
1,000 tonnes. Annually he receives
3,000 to 4,000 tonnes of off-farm
waste to supplement what’s produced
by his operation that milks 160 cows
and crops 450 acres.
Larry Kristoff is manager of fleet
and facilities operations at ampCNG,
the company that leases the digester
built by Fair Oaks. He says that
ampCNG was initially a part of Fair
Oaks but became a separate compa-
ny when the renewable natural gas
initiative branched out. (One farm
owner remains as a partner.)
AmpCNG supplies its fleet of 40
trucks that deliver milk to processing
plants and any other vehicles pow-
ered by natural gas through a net-
work of 19 compressed natural gas
stations throughout the United States.
Only one of these stations (it’s located
three miles from Fair Oaks) offers
renewable natural gas generated by
the dairy operation’s digester. The
ampCNG operators pull raw gas off
the digester, clean it on-site and pump
it underground to the fuelling station.
If it’s not needed at the station, it is
injected into the local utility’s pipe-
line. The local utility acts as a backup
for the station.
“If my renewable gas plant is down
for maintenance, then the valves at the
station would do what they’re pro-
grammed to do, and utility gas would
go to the trucks,” Kristoff explains.
What makes the interchangeability
possible is that the methane gas
produced by an anaerobic digester
has the exact same molecule as
carbon-based methane. The digester-
produced gas is mixed with other
gases, though, such as carbon dioxide.
Cleaning removes them.
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